UNDP and Federal Government of Nigeria Commission Optimized System House to Advance Nigeria’s Transition to Climate-Friendly Foam Production

This commissioning marks a significant milestone in Nigeria’s implementation of the Montreal Protocol and demonstrates the country’s commitment to sustainable industrialization and environmental protection.

September 2, 2025

The commissioning of the Optimized System House reflects Nigeria’s growing leadership in climate action, environmental stewardship, and green innovation.

UNDP Nigeria/Rejoice Emmanuel

Lagos, Nigeria, 2 September 2025 - The Federal Government of Nigeria, in collaboration with the United Nations Development Programme (UNDP), has commissioned the Optimized System House at Vitapur Nigeria Ltd in Lagos, a facility designed to support the country’s shift away from ozone-depleting substances in the rigid polyurethane foam sector. This commissioning marks a significant milestone in Nigeria’s implementation of the Montreal Protocol and demonstrates the country’s commitment to sustainable industrialization and environmental protection. 

Developed under Stage II of the Hydrochlorofluorocarbons Phase-out Management Plan (HPMP), the Optimized System House is the result of a multi-year partnership between the National Ozone Office of the Federal Ministry of Environment, UNDP and Vitapur Nigeria Ltd, a subsidiary of Vitafoam Plc. The project is funded by the Multilateral Fund for the Implementation of the Montreal Protocol. 

In his address at the commissioning ceremony, the Honourable Minister of Environment, Balarabe Abbas Lawal, emphasized the project’s importance to Nigeria’s international obligations and national development goals. “With this commissioning, Vitapur has completely phased out the use of HCFC-141b in its operations. This not only eliminates over 301 metric tons of ozone-depleting substances annually, but also enables downstream companies to transition to safer, more sustainable alternatives,” he said. “The optimization of this facility directly contributes to Nigeria’s efforts under the Montreal Protocol and supports broader climate objectives under the Paris Agreement.” 

Honourable Minister of Environment, Balarabe Abbas Lawal

UNDP Nigeria/Rejoice Emmanuel

The facility is designed to produce Methyl Formate-based pre-blended polyols, using next-generation, low global warming potential (GWP) blowing agents such as Hydrofluoro-olefins (HFOs), Cyclopentane, and Methylal. These substances replace Hydrochlorofluorocarbon-141b (HCFC-141b), a high-GWP compound previously used in foam production and known for its harmful effects on the ozone layer and the climate. The System House was extensively upgraded to address technical challenges identified in earlier foam formulations, including shrinkage and density issues. The enhanced facility is now equipped with modern blending tanks, upgraded control systems, smoke detectors, and internationally certified laboratory equipment such as Flash Point Testers and K-Value Testers. These improvements enhance Vitapur’s capacity to conduct trials, testing, and training in ozone-friendly foam production. 

Representing UNDP Nigeria at the commissioning, Mr. Muyiwa Odele, Head of the Environment and Climate Change Unit, described the facility as a practical demonstration of how multilateral environmental agreements can be localized to deliver real impact. “This System House is not a theoretical achievement. It’s a working, fully operational facility that creates green jobs, strengthens local industries and helps protect ecosystems and public health,” he said. “It reflects the power of strong partnerships between government, private sector and development actors and aligns closely with Nigeria’s recently validated Nationally Determined Contribution (NDC) 3.0.” He noted that NDC 3.0 outlines Nigeria’s ambition to transition to a low-carbon economy through clean energy, climate-resilient infrastructure, and inclusive green growth.  

Mr. Muyiwa drew attention to the Kigali Amendment to the Montreal Protocol, which expands the treaty’s scope to include high-GWP hydrofluorocarbons (HFCs), underscoring the importance of low-GWP refrigerants and energy-efficient foam technologies in achieving both ozone and climate targets. He noted that, “The technologies being deployed here today are not only ozone-friendly but also significantly reduce greenhouse gas emissions. This is what climate-smart industrial development looks like, and it is especially relevant for Nigeria as we pursue a just, inclusive and green transition.” 

Mr. Muyiwa Odele, Head of the Environment and Climate Change Unit

UNDP Nigeria/Rejoice Emmanuel

Beyond environmental benefits, the project also delivers strong economic and industrial impacts. It increases local capacity for blending ozone-safe raw materials, strengthens quality control capabilities, and supports job creation in the green economy. By reducing reliance on imported pre-blended systems and enabling in-country formulation, the Optimized System House will save foreign exchange and foster technology transfer to local technicians and engineers. 

 Welcoming guests to the event, Mr. Zakari M. Sada, Chairman of Vitafoam Nigeria Plc, reaffirmed the company’s commitment to sustainability and innovation. He called for a policy environment that better supports local manufacturers. “One of our biggest challenges remains the policy gap that allows duty waivers on imported finished insulated panels while imposing a 40% levy on the steel sheets used for local production,” he said. “This imbalance discourages investment and undermines the competitiveness of domestic industry.” He also called for stricter enforcement of the ban on ozone-depleting substances to protect compliant producers and safeguard environmental progress. 

Mr. Zakari M. Sada, Chairman of Vitafoam Nigeria Plc

UNDP Nigeria/Rejoice Emmanuel

Mr. Taiwo Adeniyi, Group Managing Director of Vitafoam Plc, provided a detailed overview of the project’s outcomes. He confirmed that the optimized facility has not only phased out the use of HCFC-141b, but also significantly improved blending capacity, reduced production costs, and enabled deeper research into locally suitable polyurethane formulations. “This investment aligns with Nigeria’s industrialization priorities and opens up new market opportunities in construction, refrigeration, oil and gas, and automotive sectors,” Adeniyi said. “We are no longer just complying with regulations we are raising the bar for what’s possible in sustainable manufacturing. 

At the close of the ceremony, a symbolic handover certificate was jointly presented by the Federal Government and UNDP to Vitapur Nigeria Ltd, formalizing the transition to full operational status and marking the project’s official completion. 

Mr. Taiwo Adeniyi, Group Managing Director of Vitafoam Plc,

UNDP Nigeria/Rejoice Emmanuel

The commissioning of the Optimized System House reflects Nigeria’s growing leadership in climate action, environmental stewardship, and green innovation. It sets a strong precedent for replicable, scalable, and results-driven approaches to sustainable development across the continent.